HS085 Production-type High Pressure Microchannel Jet Homogenizer

HS085 Industrial-scale High Pressure Microchannel Jet Homogenizer

The HS085 "Hy-Drive" series hydraulic drive high-pressure homogenization/cell disruption system is specifically developed to meet the unique requirements of applications in biotechnology, chemical, and pharmaceutical processing.

This system includes various models with processing capacities ranging from several milliliters to several thousand liters.

The HS085 is suitable for both pilot-scale and industrial-scale production.

The system features a fully enclosed exterior design and contains one or two high-pressure intensifiers internally. An electro-hydraulic motor powers the intensifiers. The intensifiers pressurize the product and convey it to the homogenization module. The homogenization valve is pneumatically balanced (with an optional microchannel interaction chamber). The equipment uses a dedicated PLC module as the control system and is equipped with a simple, easy-to-operate control panel. The system can be optionally configured with Clean-in-Place (CIP) and Sterilize-in-Place (SIP) systems.

Maximum operating pressure: 3500 bar (50,000 psi)

Fully controllable homogenization valve

Microchannel device

Back pressure regulation control

Controllable process temperature

Simpler and more convenient operation, cleaning, and maintenance

Excellent homogenization and dispersion reproducibility and stability

Microcomputer control system

Scalable production capacity

Model:

Scalable linear amplification is achievable, offering a series of large-capacity high-pressure microjet homogenizers. Systems with a maximum capacity of 5000 L/H are available. Systems with capacities up to 200,000 L/H can also be designed and manufactured.

Product Applications:

Nanoparticles

Liposomes

Microemulsions

Dispersants

Deagglomeration

Cell Disruption

(E. coli, Yeast, Molds)

Enzyme separation and isolation, disruption of bacterial and plant tissues, recovery of intracellular proteins and nucleic acids, preparation of viral antigens for EIA test kits, membrane preparation of Rhizobia and Pseudomonas, recovery of spores and toxins, protein purification, cell extract preparation)

High-Pressure Pasteurisation

Standard Configurable Options Include:

Back Pressure Module: A secondary homogenization valve with a homogenization pressure ranging from 2% to 20% of the maximum working pressure.

Microchannel Interaction Chamber Processing Module, usable up to 2100 bar (30,000 psi).

Outlet Heat Exchanger: Heats or cools the product as required. Can be connected to an external circulating heating/cooling system (-20°C ~ +120°C).

Inlet Heat Exchanger: Heats or cools the product as required. Can be connected to an external circulating heating/cooling system (-20°C ~ +120°C).

Pressure Feed Vessel: Assists in feeding high-viscosity products.

Medium-Pressure Feed Pump: Assists in feeding high-viscosity products.

Temperature Indicators: Monitor product temperature at key processing stages. Signals are independently transmitted and support connection to external monitoring systems.

Digital Pressure Gauges: Signals are independently transmitted and support connection to external monitoring systems.

Interchangeable Configurations:

Reverse Flow Plunger Clearance System: Customers can self-assemble, refresh, and inspect.

Microchannel Interaction Chamber System: Delivers performance equivalent to Microfluidizer®. Different chambers are available for selection based on the application.